I have 43 of this size paints and I need to house them in one bold colourful section, and after looking on line, at pricey items ,what I am now going to make is the cheapest ever. This card is a quarter section I cut off ,and it cost 50 pence in Sterling. Whole sheet`s of paper card I buy in bulk and pay £2.00 a sheet. This saves me 50 pence on each sheet,and I`ve got lots of the stuff for scratch building projects.
A large 68 slot orginizer for 25mm acrylic paint`s. I marked it out and decided to make it fit across the back of my work table. Very easy to mark out with lines along the paper card and across it. The line going along this piece marks the center line of the curcles to be cut out.
Yes, this picture is black & white.
I am a firm believer in marking out once and making a ten plate. This is the circle with its centerline which is placed on the work piece and the centerline lined up with the line going across. There is a 3/16th gape between each circle at the line! The tenplate is simply drawn around with a pencil.So after each circle placed the gap is measured and that's where the next circle is added. So repatition is the name of the game,and applied until all the work piece is marked out.
Now the tricky bit ,cutting around the edge of each circle.
Cutting completely through the card ,but leaving the cut-out still in place to retain the strength of the card in order to stop it bending and forming a weakness.
It took me just over an hour to cut out the 64 circles.This was done carefully with a new craft-knife blade. After finishing all the cutting it was safe then to remove the cut-out sections of waste.
The picture below shows where the lines are drawn across the paper card. The top is finished for now but placing the top alongside the paper gives the points where the lines go across . These lines are important because they mark the place where the slats will go when the full assembly begin`s.
Above and below shows how the first edge has been cut out. Remember mark out once,and this is now the tenplate for another 4 strip`s that are to be cut out.
After carefully lining up the edges of the card with that of the ten plate they are clamped together tight with clamps over the work piece and under the table and this action avoiding marking out,makes it possiable just to score a line in the paper card,but not right through it,to avoid damage to the table.
Once the clamps are removed,and the tenplate set aside,its easy to place the paper card on the cutting board and just finish cutting through the card. So that's two pieces done,now another three to go.
All 5 lengths are now cut out and the line marked out where half jointed slats will be glued in placed later.You may have noticed the large tick on the right end side of the cut out pieces. This is my system that keeps the assemble work simple ,because each piece is the same,the tick makes sure it will all go together with each piece placed the same as the others just in case one end is slightly off. There is also a tick on the top for this very same reason.
Above on the table 15 shorter pieces have been cut out each with an R on the right side. These will all be half jointed along with 3 of the long pieces. This will make it possible to slot all pieces together to make a very strong frame work which will be glued up later and stuck onto the bottom of the top section. Sorry no plans to show you ,they are in my head.
Well that's it for now. More soon. BB